Installation Instructions

 

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Please note:  Hardware is not included with our doors. However, we are pleased to help in sourcing high-quality hardware from ASSA ABLOY at an additional cost.

For BPIR Documents related to ASSA ABLOY hardware, please see: ASSA ABLOY 

For hardware from other suppliers, please refer to the individual hardware supplier for information.

 

To see our installation videos please click here.

Installation wall framing requirements


Pacific Hospital Door Set

WALL TYPE: Timber stud
FRAME TYPE: Steel, 1-part

Frame materials available:

  • EGZ - 1.6mm
  • Cold rolled galvanized - 1.6mm
  • Stainless Steel - 1.5mm

Fasteners:

  • Folded steel connection plates (as shown) to be supplied with frames.
  • Hook onto frame bracing straps and nail or screw to timber studs. 2 per strap.
  • Frame connection plates either clouts (30 x 2.5mm gib clouts) or screw fixed.

Head Fixing (minimum):

  • Single door - none required
  • Paired door - one central fixing required

Wedging Gap:

  • N/A
C-D-S-T-1 image
WALL TYPE: Timber stud
FRAME TYPE: Steel, 1-part

Frame materials available:

  • EGZ - 1.6mm
  • Cold rolled galvanized - 1.6mm
  • Stainless Steel - 1.5mm

Fasteners:

  • Framing stud No.1 screwed to jamb.
  • Connection to stud No.2 via rebated nail on plates. One fastener per location except at bottom where two fasteners are required.
  • Frame to be screw fixed (10g x 50mm self tapping) at 600mm nominal centres. Two fasteners per location where applicable.

Head Fixing (minimum):

  • Single door - none required
  • Paired door - single central fastener required

Wedging Gap:

  • N/A
C-D-S-T-2 image
WALL TYPE: Timber stud
FRAME TYPE: Steel, 1-part

Frame materials available:

  • EGZ - 1.6mm
  • Cold rolled galvanized - 1.6mm
  • Stainless Steel - 1.5mm

Recommended Fasteners:

  • Frame screwed to stud through packing.
  • Frame to be screw fixed (10g x 50mm self tapping) at 600mm nominal centres. Two fasteners per location where applicable

Head Fixing (minimum):

  • Single door - none required
  • Paired door - single central fastener required

Wedging gap:

  • 0-10mm
C-D-S-T-3 image
WALL TYPE: Timber stud
FRAME TYPE: Steel, 1-part

Frame materials available:

  • EGZ - 1.6mm
  • Cold rolled galvanized - 1.6mm
  • Stainless Steel - 1.5mm

Fasteners:

  • Frames may be screwed directly to studs either through the stud and into the frame bracing straps or through the frame into the timber stud at 600mm nominal centres.
  • Frame to be screw fixed (10g x 50mm self tapping) at 600mm min. centres. Two fasteners per location where applicable to each strap.

Head Fixing (minimum):

  • Single door - none required
  • Paired door - single central fastener required

Wedging Gap:

  • 0-15mm
C-D-S-T-4 image
WALL TYPE: Timber stud
FRAME TYPE: Steel, 2-part

Frame materials available:

  • EGZ - 1.6mm
  • Cold rolled galvanized - 1.6mm
  • Stainless Steel - 1.5mm

Fasteners:

  • Frame to be screw fixed (8g x 50mm self tapping) through frame straps, timber packers and into timber stud. Standard is 4 No. per Jamb (Front section), 2 No. Per Jamb (Rear section)

Head Fixing (minimum):

  • Single door - none required
  • Paired door - 2 No. fastener required (Front section only)

Wedging Gap:

  • 10mm
C-D-2 Part-S-T-1 image
WALL TYPE: Masonry
FRAME TYPE: Steel, 1-part

Frame materials available:

  • EGZ - 1.6mm
  • Cold rolled galvanized - 1.6mm
  • Stainless Steel - 1.5mm

Fasteners:

  • Jamb fixing at 600mm nominal centres.
  • Expansion anchors eg. M10 countersunk 'Ramset' Dynabolts
  • M12 countersunk masonry screwbolts

Head Fixing (minimum):

  • Single door - none required
  • Paired door - single central fastener required

Wedging Gap:

  • 0-15mm
C-D-S-M-1 image
WALL TYPE: Steel stud
FRAME TYPE: Steel, 1-part

Frame materials available:

  • EGZ - 1.6mm
  • Cold rolled galvanized - 1.6mm
  • Stainless Steel - 1.5mm

Fasteners:

  • Boxed stud riveted with steel pop rivets or screwed with self tapping screws to frame bracing straps at 600mm nominal centres.
  • Steel studs may be riveted (steel pop rivets) or screwed (9g x 45mm self tapping) to the frame bracing straps.

Head Fixing (minimum):

  • Single door - none required
  • Paired door - single central fastener required

Wedging Gap:

  • N/A
C-D-S-S-1 image
WALL TYPE: Steel stud
FRAME TYPE: Steel, 1-part

Frame materials available:

  • EGZ - 1.6mm
  • Cold rolled galvanized - 1.6mm
  • Stainless Steel - 1.5mm

Fasteners:

  • Frame screwed to boxed stud at 600mm nominal centres with self tapping screws.
  • Steel studs may be riveted (steel pop rivets) or screwed (9g x 45mm self tapping) to the frame bracing straps.

Head Fixing (minimum):

  • Single door - none required
  • Paired door - single central fastener required

Wedging Gap:

  • N/A
C-D-S-S-2 image
WALL TYPE: Steel stud
FRAME TYPE: Steel, 1-part

Frame materials available:

  • EGZ - 1.6mm
  • Cold rolled galvanized - 1.6mm
  • Stainless Steel - 1.5mm

Fasteners:

  • Jamb fixing at 600mm nominal centres Frame screwed to boxed studs through timber packing. Steel studs may be riveted (steel pop rivets) or screwed (9g x 45mm self tapping) to the frame bracing straps. Two fasteners per location where applicable.

Head Fixing (minimum):

  • Single door - none required
  • Paired door - single central fastener required

Wedging Gap:

  • 0-10mm
C-D-S-S-3 image

Pacific Hospital Double Action Door Set

WALL TYPE: Timber stud
FRAME TYPE: Steel, 1-part

Frame materials available:

  • EGZ - 1.6mm
  • Cold rolled galvanized - 1.6mm
  • Stainless Steel - 1.5mm

Recommended Fasteners:

  • Frame screwed to stud through packing.
  • Frame to be screw fixed (10g x 100mm self tapping) at 600mm nominal centres. Two fasteners per location

Head Fixing:

Single door: None required
Pair door: Double central fasteners

Wedging gap:

  • 5-10 mm

 

H-D-DA-S-T-1 image
WALL TYPE: Timber stud
FRAME TYPE: Steel, 1-part

Frame materials available:
EGZ - 1.6mm

  • Cold rolled galvanized - 1.6mm
  • Stainless Steel - 1.5mm

Recommended Fasteners:
Frame screwed to stud through packing.
Frame to be screw fixed (10g x 50mm self tapping) at 600mm nominal centres. Two fasteners per location


Head Fixing:
Single door: None required
Pair door: Double central fasteners


Wedging gap:

  • N/A

 

H-D-DA-S-T-2 image
WALL TYPE: Timber stud
FRAME TYPE: Steel, 1-part

Frame materials available:

  • EGZ - 1.6mm
  • Cold rolled galvanized - 1.6mm
  • Stainless Steel - 1.5mm

Recommended Fasteners:
Frame screwed to stud through packing.
Frame to be screw fixed (10g x 50mm self tapping) at 600mm nominal centres. Two fasteners per location


Head Fixing:
Single door: None required
Pair door: Double central fasteners


Wedging gap:

  • N/A
H-D-DA-S-T-3 image

Pacific Hospital Sliding Door Set

WALL TYPE: Timber stud
FRAME TYPE: Slider

Frame materials available:

  • EGZ - 1.6mm
  • Cold rolled galvanized - 1.6mm
  • Stainless Steel - 1.5mm

Recommended Fasteners:

  • Frame screwed to stud through packing.
  • Frame to be screw fixed (10g x 50mm self tapping) at 600mm nominal centres. Two fasteners per location

Head Fixing:

Dependent on door width

Wedging gap:

  • N/A
H-D-SLIDE-S-T-1 image
WALL TYPE: Timber stud
FRAME TYPE: Slider

Frame materials available:

  • EGZ - 1.6mm
  • Cold rolled galvanized - 1.6mm
  • Stainless Steel - 1.5mm

Recommended Fasteners:

  • Frame screwed to stud through packing.
  • Frame to be screw fixed (10g x 50mm self tapping) at 600mm nominal centres. Two fasteners per location

Head Fixing:

Dependent on door width

Wedging gap:

  • N/A
H-D-SLIDE-S-T-2 image
WALL TYPE: Timber stud
FRAME TYPE: Slider

Frame materials available:

  • EGZ - 1.6mm
  • Cold rolled galvanized - 1.6mm
  • Stainless Steel - 1.5mm

Recommended Fasteners:

  • Frame screwed to stud through packing.
  • Frame to be screw fixed (10g x 50mm self tapping) at 600mm nominal centres. Two fasteners per location

Head Fixing:

Dependent on door width

Wedging gap:

  • N/A
H-D-SLIDE-S-T-3 image
WALL TYPE: Timber stud
FRAME TYPE: Slider

Frame materials available:

  • EGZ - 1.6mm
  • Cold rolled galvanized - 1.6mm
  • Stainless Steel - 1.5mm

Recommended Fasteners:

  • Frame screwed to stud through packing.
  • Frame to be screw fixed (10g x 50mm self tapping) at 600mm nominal centres. Two fasteners per location

Head Fixing:

Dependent on door width

Wedging gap:

  • N/A
H-D-SLIDE-S-T-4 image

Pacific Double Action Bi-Fold Door Set

WALL TYPE: Timber stud
FRAME TYPE: Steel, 1-part

Frame materials available:

  • EGZ - 1.6mm
  • Cold rolled galvanized - 1.6mm
  • Stainless Steel - 1.5mm (VP30-60DA only)

Fasteners:

  • Folded steel connection plates (as shown) to be supplied with frames.
  • Hook onto frame bracing straps and nail or screw to timber studs.
  • Frame connection plates either clouts (30 x 2.5mm gib clouts) or screw fixed.

Head Fixing (minimum):

  • Single door - none required
  • Paired door - single central fixing required

Stud size:

  • Ex 100x50mm minimum

Wedging gap:

  • Not applicable

Insulation rating:

To obtain an insulation rating, the steel frame must be packed with either;

  • Plasterboard (30 minutes)
  • Ceramic fibre blanket (30 minutes)
  • Cornice plaster (30 minutes)
  • Grout (60 minutes)
  • Pyropanel M4 mortar (60 minutes)

No frame packing equals no insulation rating (i.e. -/xx/-)

F-D-VP30-120DA-S-T-1 image
WALL TYPE: Masonry
FRAME TYPE: Steel, 1-part

Frame materials available:

  • EGZ - 1.6mm
  • Cold rolled galvanized - 1.6mm
  • Stainless Steel - 1.5mm (VP120DA Must be fully grouted frame)

Fasteners:

  • Jamb fixing at 600mm centres nominal
  • Expansion anchors eg. M10 countersunk 'Ramset' Dynabolts
  • M12 countersunk masonry screwbolts

Head Fixing (minimum):

  • Single door - none required
  • Paired door - single central fastener required

Wedging Gap:

  • 0-15mm

Insulation rating:

To obtain an insulation rating, the steel frame must be packed with either;

  • Plasterboard (30 minutes)
  • Ceramic fibre blanket (30 minutes)
  • Cornice plaster (30 minutes)
  • Grout (60 minutes)
  • Pyropanel M4 mortar (60 minutes)

No frame packing equals no insulation rating (i.e. -/xx/-)

F-D-VP30-120DA-S-M-1 image
WALL TYPE: Steel stud
FRAME TYPE: Steel, 1-part

Frame materials available:

  • EGZ - 1.6mm
  • Cold rolled galvanized - 1.6mm
  • Stainless Steel - 1.5mm (VP30 & 60 ONLY)

Fasteners:

  • Boxed stud riveted with steel pop rivets or screwed with self tapping screws to frame bracing straps at 600mm centres minimum.
  • Steel studs may be riveted (steel pop rivets) or screwed (10g self tapping) to the frame bracing straps.

Head Fixing (minimum):

  • Single door - none required
  • Paired door - double central fastener required

Stud size:

  • 65 x 34mm minimum of 0.55 SMG gauge

Wedging gap:

  • Not applicable

Insulation rating:

To obtain an insulation rating, the steel frame must be packed with either;

  • Plasterboard (30 minutes)
  • Ceramic fibre blanket (30 minutes)
  • Cornice plaster (30 minutes)
  • Grout (60 minutes)
  • Pyropanel M4 mortar (60 minutes)

No frame packing equals no insulation rating (i.e. -/xx/-)

F-D-VP30-120DA-S-S-1 image

Pacific Emergency Access Door Set

WALL TYPE: Timber stud
FRAME TYPE: Steel, 1-part

Frame materials available:

  • EGZ - 1.6mm
  • Cold rolled galvanized - 1.6mm
  • Stainless Steel - 1.5mm (VP30-60DA only)

Fasteners:

  • Folded steel connection plates (as shown) to be supplied with frames.
  • Hook onto frame bracing straps and nail or screw to timber studs.
  • Frame connection plates either clouts (30 x 2.5mm gib clouts) or screw fixed.

Head Fixing (minimum):

  • Single door - none required
  • Paired door - single central fixing required

Stud size:

  • Ex 100x50mm minimum

Wedging gap:

  • Not applicable

Insulation rating:

To obtain an insulation rating, the steel frame must be packed with either;

  • Plasterboard (30 minutes)
  • Ceramic fibre blanket (30 minutes)
  • Cornice plaster (30 minutes)
  • Grout (60 minutes)
  • Pyropanel M4 mortar (60 minutes)

No frame packing equals no insulation rating (i.e. -/xx/-)

F-D-VP30-120DA-S-T-1 image
WALL TYPE: Masonry
FRAME TYPE: Steel, 1-part

Frame materials available:

  • EGZ - 1.6mm
  • Cold rolled galvanized - 1.6mm
  • Stainless Steel - 1.5mm (VP120DA Must be fully grouted frame)

Fasteners:

  • Jamb fixing at 600mm centres nominal
  • Expansion anchors eg. M10 countersunk 'Ramset' Dynabolts
  • M12 countersunk masonry screwbolts

Head Fixing (minimum):

  • Single door - none required
  • Paired door - single central fastener required

Wedging Gap:

  • 0-15mm

Insulation rating:

To obtain an insulation rating, the steel frame must be packed with either;

  • Plasterboard (30 minutes)
  • Ceramic fibre blanket (30 minutes)
  • Cornice plaster (30 minutes)
  • Grout (60 minutes)
  • Pyropanel M4 mortar (60 minutes)

No frame packing equals no insulation rating (i.e. -/xx/-)

F-D-VP30-120DA-S-M-1 image
WALL TYPE: Steel stud
FRAME TYPE: Steel, 1-part

Frame materials available:

  • EGZ - 1.6mm
  • Cold rolled galvanized - 1.6mm
  • Stainless Steel - 1.5mm (VP30 & 60 ONLY)

Fasteners:

  • Boxed stud riveted with steel pop rivets or screwed with self tapping screws to frame bracing straps at 600mm centres minimum.
  • Steel studs may be riveted (steel pop rivets) or screwed (10g self tapping) to the frame bracing straps.

Head Fixing (minimum):

  • Single door - none required
  • Paired door - double central fastener required

Stud size:

  • 65 x 34mm minimum of 0.55 SMG gauge

Wedging gap:

  • Not applicable

Insulation rating:

To obtain an insulation rating, the steel frame must be packed with either;

  • Plasterboard (30 minutes)
  • Ceramic fibre blanket (30 minutes)
  • Cornice plaster (30 minutes)
  • Grout (60 minutes)
  • Pyropanel M4 mortar (60 minutes)

No frame packing equals no insulation rating (i.e. -/xx/-)

F-D-VP30-120DA-S-S-1 image

Pacific X-Ray Barrier Door Set

WALL TYPE: Timber stud
FRAME TYPE: Steel, 1-part

Frame materials available:

  • EGZ - 1.6mm
  • Cold rolled galvanized - 1.6mm
  • Stainless Steel - 1.5mm

Lead Shielding:

  • Detail shown for lead thickness up to 2mm thick. NOTE Lead shielding above 2mm is possible, however special details are required. If required please contact Pacific Doors customer services.

Fasteners:

  • Frame screwed to stud through timber packing.
  • Frame to be screw fixed (10g x 50mm self tapping) at 600mm nominal centres. Two fasteners per location where applicable.

Head Fixing (minimum):

  • Single door - none required
  • Paired door - single central fastener required
  • Wedging Gap:
  • 0-15mm
H-D-XRAY-S-T-D image
WALL TYPE: Timber stud
FRAME TYPE: Steel, 1-part

Frame materials available:

  • EGZ - 1.6mm
  • Cold rolled galvanized - 1.6mm
  • Stainless Steel - 1.5mm

Lead Shielding:

  • Detail shown for lead thickness up to 2mm thick. NOTE Lead shielding above 2mm is possible, however special details are required. If required please contact Pacific Doors customer services.

Fasteners:

  • Frame screwed to stud through timber packing.
  • Frame to be screw fixed (10g x 50mm self tapping) at 600mm nominal centres. Two fasteners per location where applicable.

Head Fixing (minimum):

  • Single door - none required
  • Paired door - single central fastener required

Wedging Gap:

  • 10mm
H-D-XRAY-S-T-D2 image
WALL TYPE: Masonry
FRAME TYPE: Steel, 1-part

Frame materials available:

  • EGZ - 1.6mm
  • Cold rolled galvanized - 1.6mm
  • Stainless Steel - 1.5mm

Fasteners:

  • Jamb fixing at 600mm nominal centres
  • Expansion anchors eg. M10 countersunk 'Ramset' Dynabolts
  • M12 countersunk masonry screwbolts

Head Fixing (minimum):

  • Single door - none required
  • Paired door - single central fastener required

Wedging Gap:

  • 0-15mm
H-D-XRAY-S-M image
WALL TYPE: Steel stud
FRAME TYPE: Steel, 1-part

Frame materials available:

  • EGZ - 1.6mm
  • Cold rolled galvanized - 1.6mm
  • Stainless Steel - 1.5mm

Lead Shielding:

  • Detail shown for lead thickness up to 2mm thick. NOTE Lead shielding above 2mm is possible, however special details are required. If required please contact Pacific Doors customer services.

Fasteners:

  • Frame screwed to boxed stud at 600mm nominal centres with self tapping screws.
  • Steel studs may be riveted (steel pop rivets) or screwed (9g x 45mm self tapping) to the frame bracing straps.

Head Fixing (minimum):

  • Single door - none required
  • Paired door - single central fastener required

Wedging Gap:

  • 0-15mm
H-D-XRAY-S-S image

Pacific X-Ray Barrier Window

WALL TYPE: Timber stud
FRAME TYPE: Steel, 1-part

Frame materials available:

  • EGZ - 1.6mm
  • Cold rolled galvanized - 1.6mm

Fasteners:

  • Frame to be screw fixed (10g x 75mm self tapping) at 600mm nominal centres. Two fasteners per location.

Stud size:

  • Ex 100 x 50 minimum

Wedging gap:

  • N/A
H-W-XRAY-S-T-D2-Hor image
WALL TYPE: Timber stud
FRAME TYPE: Steel, 1-part

Frame materials available:

  • EGZ - 1.6mm
  • Cold rolled galvanized - 1.6mm

Fasteners:

  • Frame to be screw fixed (10g x 75mm self tapping) at 600mm nominal centres. Two fasteners per location.

Stud size:

  • Ex 100 x 50 minimum

Wedging gap:

  • N/A
H-W-XRAY-S-T-D2-Ver image