Pacific Carbon Core Door Set Installation
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Please note: Hardware is not included with our doors. However, we are pleased to help in sourcing high-quality hardware from ASSA ABLOY at an additional cost.
For BPIR Documents related to ASSA ABLOY hardware, please see: ASSA ABLOY
For hardware from other suppliers, please refer to the individual hardware supplier for information.
Installation wall framing requirements
Pacific Carbon Core Door Set
Frame materials available:
- Timber (any species), Pine clear standard
Fasteners:
- Frame - Either nailed (75 x 3.2mm) or screwed (10g x 75mm) at 600mm centres. Two fixings per location.
- Stops - nailed (50 x 3.2mm) at 200mm centres.
- Architrave - nailed (50 x 3.2mm) at 400mm centres.
- Pryda Jamb-fixa brackets Type JFB100 at 500mm centres may be used.
Head Fixing (minimum):
- Single door - none required
- Paired door - single central fastener required
Wedging gap:
- 0-10mm
Frame materials available:
- Timber (any species), Pine clear standard
Fasteners:
- Frame - Either nailed (75 x 3.2mm) or screwed (10g x 75mm) at 600mm centres. Two fixings per location.
- Stops - nailed (50 x 3.2mm) at 200mm centres.
- Architrave - nailed (50 x 3.2mm) at 400mm centres.
- Pryda Jamb-fixa brackets Type JFB100 at 500mm centres may be used.
Head Fixing (minimum):
- Single door - none required
- Paired door - Double central fastener required
Wedging gap:
- 0-10mm
Frame materials available:
- Timber (any species), Pine clear standard
Fasteners:
- Frame - Either nailed (75 x 3.2mm) or screwed (10g x 75mm) at 600mm centres. Two fixings per location.
- Stops - nailed (50 x 3.2mm) at 200mm centres.
- Architrave - nailed (50 x 3.2mm) at 400mm centres.
Head Fixing (minimum):
- Single door - none required
- Paired door - Double central fastener required
Wedging gap:
- 0-15mm
Frame materials available:
- Timber (any species), Pine clear standard
Fasteners:
- Frame - Either nailed (75 x 3.2mm) or screwed (10g x 75mm) at 600mm centres. Two fixings per location.
- Stops - nailed (50 x 3.2mm) at 200mm centres.
- Architrave - nailed (50 x 3.2mm) at 400mm centres.
- Pryda Jamb-fixa brackets Type JFB100 at 500mm centres may be used.
Head Fixing (minimum):
- Single door - none required
- Paired door - single central fastener required
Wedging gap:
- 0-10mm
Frame materials available:
- EGZ - 1.6mm
- Cold rolled galvanized - 1.6mm
- Stainless Steel - 1.5mm
Fasteners:
- Folded steel connection plates (as shown) to be supplied with frames.
- Hook onto frame bracing straps and nail or screw to timber studs. 2 per strap.
- Frame connection plates either clouts (30 x 2.5mm gib clouts) or screw fixed.
Head Fixing (minimum):
- Single door - none required
- Paired door - one central fixing required
Wedging Gap:
- N/A
Frame materials available:
- EGZ - 1.6mm
- Cold rolled galvanized - 1.6mm
- Stainless Steel - 1.5mm
Fasteners:
- Framing stud No.1 screwed to jamb.
- Connection to stud No.2 via rebated nail on plates. One fastener per location except at bottom where two fasteners are required.
- Frame to be screw fixed (10g x 50mm self tapping) at 600mm nominal centres. Two fasteners per location where applicable.
Head Fixing (minimum):
- Single door - none required
- Paired door - single central fastener required
Wedging Gap:
- N/A
Frame materials available:
- EGZ - 1.6mm
- Cold rolled galvanized - 1.6mm
- Stainless Steel - 1.5mm
Recommended Fasteners:
- Frame screwed to stud through packing.
- Frame to be screw fixed (10g x 50mm self tapping) at 600mm nominal centres. Two fasteners per location where applicable
Head Fixing (minimum):
- Single door - none required
- Paired door - single central fastener required
Wedging gap:
- 0-10mm
Frame materials available:
- EGZ - 1.6mm
- Cold rolled galvanized - 1.6mm
- Stainless Steel - 1.5mm
Fasteners:
- Frames may be screwed directly to studs either through the stud and into the frame bracing straps or through the frame into the timber stud at 600mm nominal centres.
- Frame to be screw fixed (10g x 50mm self tapping) at 600mm min. centres. Two fasteners per location where applicable to each strap.
Head Fixing (minimum):
- Single door - none required
- Paired door - single central fastener required
Wedging Gap:
- 0-15mm
Frame materials available:
- EGZ - 1.6mm
- Cold rolled galvanized - 1.6mm
- Stainless Steel - 1.5mm
Fasteners:
- Frame to be screw fixed (8g x 50mm self tapping) through frame straps, timber packers and into timber stud. Standard is 4 No. per Jamb (Front section), 2 No. Per Jamb (Rear section)
Head Fixing (minimum):
- Single door - none required
- Paired door - 2 No. fastener required (Front section only)
Wedging Gap:
- 10mm
Frame materials available:
- Timber (any species), Pine clear standard
Fasteners:
- Frame - M8 or M10 'Ramset' Dynabolts at 600mm centres and near hinges. Fixings on or near centre of frame jamb.
- Stops - nailed (50 x 3.2mm) at 200mm centres.
- Architrave - nailed (50 x 3.2mm) at 400 centres.
Head Fixing (minimum):
- Single door - none required
- Paired door - single central fastener required
Wedging gap:
- 0-15mm
Frame materials available:
- EGZ - 1.6mm
- Cold rolled galvanized - 1.6mm
- Stainless Steel - 1.5mm
Fasteners:
- Jamb fixing at 600mm nominal centres.
- Expansion anchors eg. M10 countersunk 'Ramset' Dynabolts
- M12 countersunk masonry screwbolts
Head Fixing (minimum):
- Single door - none required
- Paired door - single central fastener required
Wedging Gap:
- 0-15mm
Frame materials available:
- Timber (any species), Pine clear standard
Fasteners:
- Frame - Screwed (10g x 50mm self tapping) at 600mm nominal centres. Minimum of one screw per location. Frames may also be installed by screw fixing the steel studs to the back of the timber frame during wall construction.
- Stops - nailed (50 x 3.2mm) at 200mm centres.
- Architrave - nailed (50 x 3.2mm) at 400mm centres.
Head Fixing (minimum):
- Single door - none required
- Paired door - single central fastener required
Wedging gap:
- 0-10mm
Frame materials available:
- Timber (any species), Pine clear standard
Fasteners:
- Frame - Screwed (10g x 50mm self tapping) at 600mm nominal centres. Minimum of one screw per location. Frames may also be installed by screw fixing the steel studs to the back of the timber frame during wall construction.
- Stops - nailed (50 x 3.2mm) at 200mm centres.
- Architrave - nailed (50 x 3.2mm) at 400mm centres.
Head Fixing (minimum):
- Single door - none required
- Paired door - single central fastener required
Wedging gap:
- 0-10mm
Frame materials available:
- Timber (any species), Pine clear standard
Fasteners:
- Frame - Screwed (10g x 50mm self tapping) at 600mm nominal centres. Minimum of one screw per location. Frame may also be installed by screw fixing the steel studs to the back of the timber frame during wall construction.
- Stops - nailed (50 x 3.2mm) at 200mm centres.
- Architrave - nailed (50 x 3.2mm) at 400mm centres.
Head Fixing (minimum):
- Single door - none required
- Paired door - single central fastener required
Wedging gap:
- 0-10mm
Frame materials available:
- EGZ - 1.6mm
- Cold rolled galvanized - 1.6mm
- Stainless Steel - 1.5mm
Fasteners:
- Boxed stud riveted with steel pop rivets or screwed with self tapping screws to frame bracing straps at 600mm nominal centres.
- Steel studs may be riveted (steel pop rivets) or screwed (9g x 45mm self tapping) to the frame bracing straps.
Head Fixing (minimum):
- Single door - none required
- Paired door - single central fastener required
Wedging Gap:
- N/A
Frame materials available:
- EGZ - 1.6mm
- Cold rolled galvanized - 1.6mm
- Stainless Steel - 1.5mm
Fasteners:
- Frame screwed to boxed stud at 600mm nominal centres with self tapping screws.
- Steel studs may be riveted (steel pop rivets) or screwed (9g x 45mm self tapping) to the frame bracing straps.
Head Fixing (minimum):
- Single door - none required
- Paired door - single central fastener required
Wedging Gap:
- N/A
Frame materials available:
- EGZ - 1.6mm
- Cold rolled galvanized - 1.6mm
- Stainless Steel - 1.5mm
Fasteners:
- Jamb fixing at 600mm nominal centres Frame screwed to boxed studs through timber packing. Steel studs may be riveted (steel pop rivets) or screwed (9g x 45mm self tapping) to the frame bracing straps. Two fasteners per location where applicable.
Head Fixing (minimum):
- Single door - none required
- Paired door - single central fastener required
Wedging Gap:
- 0-10mm