Pacific VP90 Door Set -/90/60sm Installation
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Installation wall framing requirements
Pacific VP90 Door Set -/90/60sm
Frame materials available:
- EGZ - 1.6mm
- Cold rolled galvanized - 1.6mm
Fasteners:
- Jamb fixing 6 sets (i.e. 12 per jamb)
- 10 x 75mm Gauge self tapping screws
Head Fixing (minimum):
- Single door - none required
- Paired door - 1 set
Wedging gap:
- 0 - 15mm
Fire rating for unlined Speedpanel / Korok walls:
- 51 mm wall: Max. FRR -/60/30
- 64 mm wall: Max. FRR -/90/30
- 78 mm wall: Max. FRR -/120/30
Integrity rating can be increased by 30 minutes by lining the wall one or both sides, up to a max. of 120 minutes.
Frame has to be filled with plasterboard, ceramic fibre blanket or grout to achieve 30 minute insulation rating.
Frame materials available:
- EGZ - 1.6mm
- Cold rolled galvanized - 1.6mm
Fasteners:
- Jamb fixing 6 sets (i.e. 12 per jamb)
- 10g x 75mm self tapping screws
Head Fixing (minimum):
- Single door - none required
- Paired door - 1 set
Wedging gap:
- 0 - 15mm
Fire rating for unlined Speedpanel / Korok walls:
- 51 mm wall: Max. FRR -/60/30
- 64 mm wall: Max. FRR -/90/30
- 78 mm wall: Max. FRR -/120/30
Integrity rating can be increased by 30 minutes by lining the wall one or both sides, up to a max. of 120 minutes.
Frame has to be filled with plasterboard, ceramic fibre blanket or grout to achieve 30 minute insulation rating.
Frame materials available:
- EGZ - 1.6mm
- Cold rolled galvanized - 1.6mm
Fasteners:
- Jamb fixing 6 sets (i.e. 12 per jamb)
- 10g x 75mm self tapping screws
Head Fixing (minimum):
- Single door - none required
- Paired door - 1 set
Wedging gap:
- 0 - 15mm
Fire rating for unlined Speedpanel / Korok walls:
- 51 mm wall: Max. FRR -/60/30
- 64 mm wall: Max. FRR -/90/30
- 78 mm wall: Max. FRR -/120/30
Integrity rating can be increased by 30 minutes by lining the wall one or both sides, up to a max. of 120 minutes.
Frame has to be filled with plasterboard, ceramic fibre blanket or grout to achieve 30 minute insulation rating.
Frame materials available:
- EGZ - 1.6mm
- Cold rolled galvanized - 1.6mm
Fasteners:
- Jamb fixing 6 sets (i.e. 12 per jamb)
- 10g x 75mm self tapping screws
Head Fixing (minimum):
- Single door - none required
- Paired door - 1 set
Wedging gap:
- 0 - 15mm
Fire rating for unlined Speedpanel / Korok walls:
- 51 mm wall: Max. FRR -/60/30
- 64 mm wall: Max. FRR -/90/30
- 78 mm wall: Max. FRR -/120/30
Integrity rating can be increased by 30 minutes by lining the wall one or both sides, up to a max. of 120 minutes.
Frame has to be filled with plasterboard, ceramic fibre blanket or grout to achieve 30 minute insulation rating.
Frame materials available:
- EGZ - 1.6mm
- Cold rolled galvanized - 1.6mm
Fasteners:
- Jamb fixing 6 sets (i.e. 12 per jamb)
- 10g x 75mm self tapping screws
Head Fixing (minimum):
- Single door - none required
- Paired door - 1 set
Wedging gap:
- 0 - 15mm
Fire rating for unlined Speedpanel / Korok walls:
- 51 mm wall: Max. FRR -/60/30
- 64 mm wall: Max. FRR -/90/30
- 78 mm wall: Max. FRR -/120/30
Integrity rating can be increased by 30 minutes by lining the wall one or both sides, up to a max. of 120 minutes.
Frame has to be filled with plasterboard, ceramic fibre blanket or grout to achieve 30 minute insulation rating.
Frame materials available:
- EGZ - 1.6mm
- Cold rolled galvanized - 1.6mm
Fasteners:
- Jamb fixing 6 sets (i.e. 12 per jamb)
- 10g x 75mm self tapping screws
Head Fixing (minimum):
- Single door - none required
- Paired door - 1 set
Wedging gap:
- 0 - 15mm
Fire rating for unlined Speedpanel / Korok walls:
- 51 mm wall: Max. FRR -/60/30
- 64 mm wall: Max. FRR -/90/30
- 78 mm wall: Max. FRR -/120/30
Integrity rating can be increased by 30 minutes by lining the wall one or both sides, up to a max. of 120 minutes.
Frame has to be filled with plasterboard, ceramic fibre blanket or grout to achieve 30 minute insulation rating.
Frame materials available:
- EGZ - 1.6mm
- Cold rolled galvanized - 1.6mm
Fasteners:
- Jamb fixing 6 sets (i.e. 12 per jamb)
- 10g x 75mm self tapping screws
Head Fixing (minimum):
- Single door - none required
- Paired door - 1 set
Wedging gap:
- 0 - 15mm
Fire rating for unlined Speedpanel / Korok walls:
- 51 mm wall: Max. FRR -/60/30
- 64 mm wall: Max. FRR -/90/30
- 78 mm wall: Max. FRR -/120/30
Integrity rating can be increased by 30 minutes by lining the wall one or both sides, up to a max. of 120 minutes.
Frame has to be filled with plasterboard, ceramic fibre blanket or grout to achieve 30 minute insulation rating.
Frame materials available:
- EGZ - 1.6mm
- Cold rolled galvanized - 1.6mm
Fasteners:
- Jamb fixing 6 sets (i.e. 12 per jamb)
- 10g x 75mm self tapping screws
Head Fixing (minimum):
- Single door - none required
- Paired door - 1 set
Wedging gap:
- 0 - 15mm
Fire rating for unlined Speedpanel / Korok walls:
- 51 mm wall: Max. FRR -/60/30
- 64 mm wall: Max. FRR -/90/30
- 78 mm wall: Max. FRR -/120/30
Integrity rating can be increased by 30 minutes by lining the wall one or both sides, up to a max. of 120 minutes.
Frame has to be filled with plasterboard, ceramic fibre blanket or grout to achieve 30 minute insulation rating.
Frame materials available:
- EGZ - 1.6mm
- Cold rolled galvanized - 1.6mm
Fasteners:
- Jamb fixing 6 sets (i.e. 12 per jamb)
- 10g x 75mm self tapping screws
Head Fixing (minimum):
- Single door - none required
- Paired door - 1 set
Wedging gap:
- 0 - 15mm
Fire rating for unlined Speedpanel / Korok walls:
- 51 mm wall: Max. FRR -/60/30
- 64 mm wall: Max. FRR -/90/30
- 78 mm wall: Max. FRR -/120/30
Integrity rating can be increased by 30 minutes by lining the wall one or both sides, up to a max. of 120 minutes.
Frame has to be filled with plasterboard, ceramic fibre blanket or grout to achieve 30 minute insulation rating.
Frame materials available:
- EGZ - 1.6mm
- Cold rolled galvanized - 1.6mm
Fasteners:
- Jamb fixing 6 sets (i.e. 12 per jamb)
- 10g x 75mm self tapping screws
Head Fixing (minimum):
- Single door - none required
- Paired door - 1 set
Wedging gap:
- 0 - 15mm
Fire rating for unlined Speedpanel / Korok walls:
- 51 mm wall: Max. FRR -/60/30
- 64 mm wall: Max. FRR -/90/30
- 78 mm wall: Max. FRR -/120/30
Integrity rating can be increased by 30 minutes by lining the wall one or both sides, up to a max. of 120 minutes.
Frame has to be filled with plasterboard, ceramic fibre blanket or grout to achieve 30 minute insulation rating.
Frame materials available:
- EGZ - 1.6mm
- Cold rolled galvanized - 1.6mm
Fasteners:
- Jamb fixing 6 sets (i.e. 12 per jamb)
- 10g x 75mm self tapping screws
Head Fixing (minimum):
- Single door - none required
- Paired door - 1 set
Wedging gap:
- 0 - 15mm
Fire rating for unlined Speedpanel / Korok walls:
- 51 mm wall: Max. FRR -/60/30
- 64 mm wall: Max. FRR -/90/30
- 78 mm wall: Max. FRR -/120/30
Integrity rating can be increased by 30 minutes by lining the wall one or both sides, up to a max. of 120 minutes.
Frame has to be filled with plasterboard, ceramic fibre blanket or grout to achieve 30 minute insulation rating.
Note: This installation method is only applicable to 78 mm Korok walls
Frame materials available:
- EGZ - 1.6mm
- Cold rolled galvanized - 1.6mm
Fasteners:
- Jamb fixing 6 sets (i.e. 12 per jamb)
- 10 x 75mm Gauge self tapping screws
Head Fixing (minimum):
- Single door - none required
- Paired door - 1 set
Wedging gap:
- 0 - 15mm
Fire rating for unlined Speedpanel / Korok walls:
- 78 mm wall: Max. FRR -/120/30
Frame has to be filled with plasterboard, ceramic fibre blanket or grout to achieve 30 minute insulation rating.
Frame materials available:
- EGZ - 1.6mm
- Cold rolled galvanized - 1.6mm
Fasteners:
- Folded steel connection plates (as shown) to be supplied with frames.
- Hook onto frame bracing straps and nail or screw to timber studs.
- Frame connection plates either clouts (30 x 2.5mm gib clouts) or screw fixed.
Head Fixing (minimum):
- Single door - none required
- Paired door - single central fastener required
Stud size:
- Ex 100 x 50 minimum
Wedging gap:
- Not applicable
Insulation rating:
To obtain an insulation rating, the steel frame must be packed with either;
- Plasterboard (30 minutes)
- Ceramic fibre blanket (30 minutes)
- Cornice plaster (30 minutes)
- Grout (60 minutes)
- Pyropanel M4 mortar (60 minutes)
No frame packing equals no insulation rating (i.e. -/xx/-)
Frame materials available:
- EGZ - 1.6mm
- Cold rolled galvanized - 1.6mm
Fasteners:
- Framing stud No.1 screwed to jamb.
- Connection to stud No.2 via rebated nail on plates. One fastener per location except at bottom where two fasteners are required.
- Frame to be screw fixed (10g x 50mm self tapping) at 600mm nominal centres. Two fasteners per location where applicable.
Head Fixing (minimum):
- Single door - none required
- Paired door - single central fastener required
Stud size:
- Ex 100 x 50 minimum
Wedging gap:
- Not applicable
Insulation rating:
To obtain an insulation rating, the steel frame must be packed with either;
- Plasterboard (30 minutes)
- Ceramic fibre blanket (30 minutes)
- Cornice plaster (30 minutes)
- Grout (60 minutes)
- Pyropanel M4 mortar (60 minutes)
No frame packing equals no insulation rating (i.e. -/xx/-)
Frame materials available:
- EGZ - 1.6mm
- Cold rolled galvanized - 1.6mm
Fasteners:
- Frame screwed to stud through Gib Fyreline packing between stud and shims.
- Frame to be screw fixed (10g x 50mm self tapping) at 600mm nominal centres. Two fasteners per location where applicable.
Head Fixing (minimum):
- Single door - none required
- Paired door - single central fastener required
Stud size:
- Ex 100 x 50 minimum
Wedging gap:
- 0-10mm
Insulation rating:
To obtain an insulation rating, the steel frame must be packed with either;
- Plasterboard (30 minutes)
- Ceramic fibre blanket (30 minutes)
- Cornice plaster (30 minutes)
- Grout (60 minutes)
- Pyropanel M4 mortar (60 minutes)
No frame packing equals no insulation rating (i.e. -/xx/-)
Frame materials available:
- EGZ - 1.6mm
- Cold rolled galvanized - 1.6mm
Fasteners:
- Frames may be screwed directly to studs either through the stud and into the frame bracing straps or through the frame into the timber stud at 600mm centres minimum.
- Frame to be screw fixed (10g x 50mm self tapping) at 600mm nominal centres. Two fasteners per location where applicable.
Head Fixing (minimum):
- Single door - none required
- Paired door - single central fastener required
Stud size:
- Ex 100 x 50 minimum
Wedging gap:
- Not applicable
Insulation rating:
To obtain an insulation rating, the steel frame must be packed with either;
- Plasterboard (30 minutes)
- Ceramic fibre blanket (30 minutes)
- Cornice plaster (30 minutes)
- Grout (60 minutes)
- Pyropanel M4 mortar (60 minutes)
No frame packing equals no insulation rating (i.e. -/xx/-)
Gib Universal wall systems - One way FRR only
Please refer to Gib Fire Rated Systems manual for thickness and number of lining boards.
Frame materials available:
- EGZ - 1.6mm
- Cold rolled galvanized - 1.6mm
Fasteners:
- Framing stud No.1 screwed to jamb.
- Connection to stud No.2 via rebated nail on plates. One fastener per location except at bottom where two fasteners are required.
- Frame to be screw fixed (10g self tapping) at 600mm nominal centres. Two fasteners per location where applicable.
Head Fixing (minimum):
- Single door - none required
- Pair door - single central fastener required
Stud size:
- Ex 100 x 50 minimum
Wedging gap:
- Not applicable
Insulation rating:
To obtain an insulation rating, the steel frame must be packed with either;
- Plasterboard (30 minutes)
- Ceramic fibre blanket (30 minutes)
- Cornice plaster (30 minutes)
- Grout (60 minutes)
- Pyropanel M4 mortar (60 minutes)
No frame packing equals no insulation rating (i.e. -/xx/-)
Gib Universal wall systems - One way FRR only
Please refer to Gib Fire Rated Systems manual for thickness and number of lining boards.
Frame materials available:
- Cold rolled galvanized - 1.6mm
Fasteners:
- Frame screwed to stud
- Frame to be screw fixed (10g self tapping) at 600 mm nominal centres. Two fasteners per location where applicable
Head Fixing (minimum):
- Single door - none required
- Pair door - double central fastener required
Stud size:
- Ex 100 x 50 minimum
Wedging gap:
- 0-10 mm
Insulation rating:
To obtain an insulation rating, the steel frame must be packed with either;
- Plasterboard (30 minutes)
- Ceramic fibre blanket (30 minutes)
- Cornice plaster (30 minutes)
- Grout (60 minutes)
- Pyropanel M4 mortar (60 minutes)
No frame packing equals no insulation rating (i.e. -/xx/-)
Frame materials available:
- EGZ - 1.6mm
- Cold rolled galvanized - 1.6mm
Fasteners:
- Frame screwed to stud through Gib Fyreline packing between stud and shims.
- Frame to be screw fixed (10g self tapping) at 600mm nominal centres. Two fasteners per location where applicable.
Head Fixing (minimum):
- Single door - none required
- Paired door - single central fastener required
Stud size:
- Ex 100 x 50 minimum
Wedging gap:
- 0-10mm
Insulation rating:
To obtain an insulation rating, the steel frame must be packed with either;
- Plasterboard (30 minutes)
- Ceramic fibre blanket (30 minutes)
- Cornice plaster (30 minutes)
- Grout (60 minutes)
- Pyropanel M4 mortar (60 minutes)
No frame packing equals no insulation rating (i.e. -/xx/-)
Frame materials available:
- EGZ - 1.6mm
- Cold rolled galvanized - 1.6mm
Fasteners:
- Frame screwed to stud through frame wings
- Frame to be screw fixed (10g x 50mm self tapping) at 600mm nominal centres
Head Fixing (minimum):
- Single door - none required
- Paired door - single central fastener required
Stud size:
- Ex. 100x50 mm minimum
Wedging gap:
- 0-10mm
Insulation rating:
To obtain an insulation rating, the steel frame must be packed with either;
- Plasterboard (30 minutes)
- Ceramic fibre blanket (30 minutes)
- Cornice plaster (30 minutes)
- Grout (60 minutes)
- Pyropanel M4 mortar (60 minutes)
No frame packing equals no insulation rating (i.e. -/xx/-)
Frame materials available:
- EGZ - 1.6mm
- Cold rolled galvanized - 1.6mm
- Stainless Steel - 1.5mm (Must be fully grouted frame VP90-120)
Fasteners:
- Jamb fixing at 600mm centres minimum
- Expansion anchors eg. M10 countersunk 'Ramset' Dynabolts
- M12 countersunk masonry screwbolts
Head Fixing (minimum):
- Single door - none required
- Paired door - single central fastener required
Wedging Gap:
- 0-15mm
Insulation rating:
To obtain an insulation rating, the steel frame must be packed with either;
- Plasterboard (30 minutes)
- Ceramic fibre blanket (30 minutes)
- Cornice plaster (30 minutes)
- Grout (60 minutes)
- Pyropanel M4 mortar (60 minutes)
No frame packing equals no insulation rating (i.e. -/xx/-)
Frame materials available:
- EGZ - 1.6mm
- Cold rolled galvanized - 1.6mm
Fasteners:
- Boxed stud riveted with steel pop rivets or screwed with self tapping screws to frame bracing straps at 600mm centres minimum.
- Steel studs may be riveted (steel pop rivets) or screwed (9g x 45mm self tapping) to the frame bracing straps.
Head Fixing (minimum):
- Single door - none required
- Paired door - single central fastener required
Stud size:
- 65 x 34mm minimum of 0.55 SMG gauge
Wedging gap:
- Not applicable
Insulation rating:
To obtain an insulation rating, the steel frame must be packed with either;
- Plasterboard (30 minutes)
- Ceramic fibre blanket (30 minutes)
- Cornice plaster (30 minutes)
- Grout (60 minutes)
- Pyropanel M4 mortar (60 minutes)
No frame packing equals no insulation rating (i.e. -/xx/-)
Frame materials available:
- EGZ - 1.6mm
- Cold rolled galvanized - 1.6mm
Fasteners:
- Frame screwed to boxed stud at 600mm centres minimum with self tapping screws.
- Steel studs may be riveted (steel pop rivets) or screwed (9g x 45mm self tapping) to the frame bracing straps.
Head Fixing (minimum):
- Single door - none required
- Paired door - single central fastener required
Stud size:
- 65 x 34mm minimum of 0.55 SMG gauge
Wedging gap:
- Not applicable
Insulation rating:
To obtain an insulation rating, the steel frame must be packed with either;
- Plasterboard (30 minutes)
- Ceramic fibre blanket (30 minutes)
- Cornice plaster (30 minutes)
- Grout (60 minutes)
- Pyropanel M4 mortar (60 minutes)
No frame packing equals no insulation rating (i.e. -/xx/-)
Frame materials available:
- EGZ - 1.6mm
- Cold rolled galvanized - 1.6mm
Fasteners:
- Frame screwed to boxed studs with packing steel shims.
- Steel studs may be riveted (steel pop rivets) or screwed (9g x 45mm self tapping) to the frame bracing straps.
Head Fixing (minimum):
- Single door - none required
- Paired door - single central fastener required
Stud size:
- 65 x 34mm minimum of 0.55 SMG gauge
Wedging Gap:
- 0-10mm
Insulation rating:
To obtain an insulation rating, the steel frame must be packed with either;
- Plasterboard (30 minutes)
- Ceramic fibre blanket (30 minutes)
- Cornice plaster (30 minutes)
- Grout (60 minutes)
- Pyropanel M4 mortar (60 minutes)
No frame packing equals no insulation rating (i.e. -/xx/-)
Frame materials available:
- EGZ - 1.6mm
- Cold rolled galvanized - 1.6mm
Fasteners:
- Frame screwed to stud through Gib Fyreline packing between stud and shims.
- Frame to be screw fixed (10g x 50mm self tapping) at 600mm nominal centres. Two fasteners per location where applicable.
Head Fixing (minimum):
- Single door - none required
- Paired door - single central fastener required
Stud size:
- 92 x 34mm minimum of 0.55 SMG gauge
Wedging gap:
- 0-10mm
Insulation rating:
To obtain an insulation rating, the steel frame must be packed with either;
- Plasterboard (30 minutes)
- Ceramic fibre blanket (30 minutes)
- Cornice plaster (30 minutes)
- Grout (60 minutes)
- Pyropanel M4 mortar (60 minutes)
No frame packing equals no insulation rating (i.e. -/xx/-)
Frame materials available:
- EGZ - 1.6mm
- Cold rolled galvanized - 1.6mm
Fasteners:
- Frame screwed to stud through frame wings
- Frame to be screw fixed (10g x 50mm self tapping) at 600mm nominal centres
Head Fixing (minimum):
- Single door - none required
- Paired door - single central fastener required
Stud size:
- 65 x 34mm minimum of 0.55 MSG gauge.
Wedging gap:
- 0-10mm
Insulation rating:
To obtain an insulation rating, the steel frame must be packed with either;
- Plasterboard (30 minutes)
- Ceramic fibre blanket (30 minutes)
- Cornice plaster (30 minutes)
- Grout (60 minutes)
- Pyropanel M4 mortar (60 minutes)
No frame packing equals no insulation rating (i.e. -/xx/-)