Pacific VP120 Hinged Door Set -/120/60sm Installation

 

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Installation wall framing requirements

Pacific VP120 Hinged Door Set -/120/60sm

WALL TYPE: Korok / Speedwall
FRAME TYPE: Steel, 1-part

Frame materials available:

  • EGZ - 1.6mm
  • Cold rolled galvanized - 1.6mm

Fasteners:

  • Jamb fixing 6 sets (i.e. 12 per jamb)
  • 10 x 75mm Gauge self tapping screws

Head Fixing (minimum):

  • Single door - none required
  • Paired door - 1 set

Wedging gap:

  • 0 - 15mm

Fire rating for unlined Speedpanel / Korok walls:

  • 51 mm wall: Max. FRR -/60/30
  • 64 mm wall: Max. FRR -/90/30
  • 78 mm wall: Max. FRR -/120/30

Integrity rating can be increased by 30 minutes by lining the wall one or both sides, up to a max. of 120 minutes.

Frame has to be filled with plasterboard, ceramic fibre blanket or grout to achieve 30 minute insulation rating.

F-D-VP30_VP120-S-Speed_2 image
WALL TYPE: Korok / Speedwall
FRAME TYPE: Steel, 1-part

Frame materials available:

  • EGZ - 1.6mm
  • Cold rolled galvanized - 1.6mm

Fasteners:

  • Jamb fixing 6 sets (i.e. 12 per jamb)
  • 10g x 75mm self tapping screws

Head Fixing (minimum):

  • Single door - none required
  • Paired door - 1 set

Wedging gap:

  • 0 - 15mm

Fire rating for unlined Speedpanel / Korok walls:

  • 51 mm wall: Max. FRR -/60/30
  • 64 mm wall: Max. FRR -/90/30
  • 78 mm wall: Max. FRR -/120/30

Integrity rating can be increased by 30 minutes by lining the wall one or both sides, up to a max. of 120 minutes.

Frame has to be filled with plasterboard, ceramic fibre blanket or grout to achieve 30 minute insulation rating.

F-D-VP30_VP120-S-K1 image
WALL TYPE: Korok / Speedwall
FRAME TYPE: Steel, 1-part

Frame materials available:

  • EGZ - 1.6mm
  • Cold rolled galvanized - 1.6mm

Fasteners:

  • Jamb fixing 6 sets (i.e. 12 per jamb)
  • 10g x 75mm self tapping screws

Head Fixing (minimum):

  • Single door - none required
  • Paired door - 1 set

Wedging gap:

  • 0 - 15mm

Fire rating for unlined Speedpanel / Korok walls:

  • 51 mm wall: Max. FRR -/60/30
  • 64 mm wall: Max. FRR -/90/30
  • 78 mm wall: Max. FRR -/120/30

Integrity rating can be increased by 30 minutes by lining the wall one or both sides, up to a max. of 120 minutes.

Frame has to be filled with plasterboard, ceramic fibre blanket or grout to achieve 30 minute insulation rating.

F-D-VP30_VP120-S-K2 image
WALL TYPE: Korok / Speedwall
FRAME TYPE: Steel, 1-part

Frame materials available:

  • EGZ - 1.6mm
  • Cold rolled galvanized - 1.6mm

Fasteners:

  • Jamb fixing 6 sets (i.e. 12 per jamb)
  • 10g x 75mm self tapping screws

Head Fixing (minimum):

  • Single door - none required
  • Paired door - 1 set

Wedging gap:

  • 0 - 15mm

Fire rating for unlined Speedpanel / Korok walls:

  • 51 mm wall: Max. FRR -/60/30
  • 64 mm wall: Max. FRR -/90/30
  • 78 mm wall: Max. FRR -/120/30

Integrity rating can be increased by 30 minutes by lining the wall one or both sides, up to a max. of 120 minutes.

Frame has to be filled with plasterboard, ceramic fibre blanket or grout to achieve 30 minute insulation rating.

F-D-VP30_VP120-S-K3 image
WALL TYPE: Korok / Speedwall
FRAME TYPE: Steel, 1-part

Frame materials available:

  • EGZ - 1.6mm
  • Cold rolled galvanized - 1.6mm

Fasteners:

  • Jamb fixing 6 sets (i.e. 12 per jamb)
  • 10g x 75mm self tapping screws

Head Fixing (minimum):

  • Single door - none required
  • Paired door - 1 set

Wedging gap:

  • 0 - 15mm

Fire rating for unlined Speedpanel / Korok walls:

  • 51 mm wall: Max. FRR -/60/30
  • 64 mm wall: Max. FRR -/90/30
  • 78 mm wall: Max. FRR -/120/30

Integrity rating can be increased by 30 minutes by lining the wall one or both sides, up to a max. of 120 minutes.

Frame has to be filled with plasterboard, ceramic fibre blanket or grout to achieve 30 minute insulation rating.

F-D-VP30_VP120-S-K4 image
WALL TYPE: Korok / Speedwall
FRAME TYPE: Steel, 1-part

Frame materials available:

  • EGZ - 1.6mm
  • Cold rolled galvanized - 1.6mm

Fasteners:

  • Jamb fixing 6 sets (i.e. 12 per jamb)
  • 10g x 75mm self tapping screws

Head Fixing (minimum):

  • Single door - none required
  • Paired door - 1 set

Wedging gap:

  • 0 - 15mm

Fire rating for unlined Speedpanel / Korok walls:

  • 51 mm wall: Max. FRR -/60/30
  • 64 mm wall: Max. FRR -/90/30
  • 78 mm wall: Max. FRR -/120/30

Integrity rating can be increased by 30 minutes by lining the wall one or both sides, up to a max. of 120 minutes.

Frame has to be filled with plasterboard, ceramic fibre blanket or grout to achieve 30 minute insulation rating.

F-D-VP30_VP120-S-K5 image
WALL TYPE: Korok / Speedwall
FRAME TYPE: Steel, 1-part

Frame materials available:

  • EGZ - 1.6mm
  • Cold rolled galvanized - 1.6mm

Fasteners:

  • Jamb fixing 6 sets (i.e. 12 per jamb)
  • 10g x 75mm self tapping screws

Head Fixing (minimum):

  • Single door - none required
  • Paired door - 1 set

Wedging gap:

  • 0 - 15mm

Fire rating for unlined Speedpanel / Korok walls:

  • 51 mm wall: Max. FRR -/60/30
  • 64 mm wall: Max. FRR -/90/30
  • 78 mm wall: Max. FRR -/120/30

Integrity rating can be increased by 30 minutes by lining the wall one or both sides, up to a max. of 120 minutes.

Frame has to be filled with plasterboard, ceramic fibre blanket or grout to achieve 30 minute insulation rating.

F-D-VP30_VP120-S-K6 image
WALL TYPE: Korok / Speedwall
FRAME TYPE: Steel, 1-part

Frame materials available:

  • EGZ - 1.6mm
  • Cold rolled galvanized - 1.6mm

Fasteners:

  • Jamb fixing 6 sets (i.e. 12 per jamb)
  • 10g x 75mm self tapping screws

Head Fixing (minimum):

  • Single door - none required
  • Paired door - 1 set

Wedging gap:

  • 0 - 15mm

Fire rating for unlined Speedpanel / Korok walls:

  • 51 mm wall: Max. FRR -/60/30
  • 64 mm wall: Max. FRR -/90/30
  • 78 mm wall: Max. FRR -/120/30

Integrity rating can be increased by 30 minutes by lining the wall one or both sides, up to a max. of 120 minutes.

Frame has to be filled with plasterboard, ceramic fibre blanket or grout to achieve 30 minute insulation rating.

F-D-VP30_VP120-S-K7 image
WALL TYPE: Korok / Speedwall
FRAME TYPE: Steel, 1-part

Frame materials available:

  • EGZ - 1.6mm
  • Cold rolled galvanized - 1.6mm

Fasteners:

  • Jamb fixing 6 sets (i.e. 12 per jamb)
  • 10g x 75mm self tapping screws

Head Fixing (minimum):

  • Single door - none required
  • Paired door - 1 set

Wedging gap:

  • 0 - 15mm

Fire rating for unlined Speedpanel / Korok walls:

  • 51 mm wall: Max. FRR -/60/30
  • 64 mm wall: Max. FRR -/90/30
  • 78 mm wall: Max. FRR -/120/30

Integrity rating can be increased by 30 minutes by lining the wall one or both sides, up to a max. of 120 minutes.

Frame has to be filled with plasterboard, ceramic fibre blanket or grout to achieve 30 minute insulation rating.

F-D-VP30_VP120-S-K8 image
WALL TYPE: Korok / Speedwall
FRAME TYPE: Steel, 1-part

Frame materials available:

  • EGZ - 1.6mm
  • Cold rolled galvanized - 1.6mm

Fasteners:

  • Jamb fixing 6 sets (i.e. 12 per jamb)
  • 10g x 75mm self tapping screws

Head Fixing (minimum):

  • Single door - none required
  • Paired door - 1 set

Wedging gap:

  • 0 - 15mm

Fire rating for unlined Speedpanel / Korok walls:

  • 51 mm wall: Max. FRR -/60/30
  • 64 mm wall: Max. FRR -/90/30
  • 78 mm wall: Max. FRR -/120/30

Integrity rating can be increased by 30 minutes by lining the wall one or both sides, up to a max. of 120 minutes.

Frame has to be filled with plasterboard, ceramic fibre blanket or grout to achieve 30 minute insulation rating.

F-D-VP30_VP120-S-K9 image
WALL TYPE: Korok / Speedwall
FRAME TYPE: Steel, 1-part

Frame materials available:

  • EGZ - 1.6mm
  • Cold rolled galvanized - 1.6mm

Fasteners:

  • Jamb fixing 6 sets (i.e. 12 per jamb)
  • 10g x 75mm self tapping screws

Head Fixing (minimum):

  • Single door - none required
  • Paired door - 1 set

Wedging gap:

  • 0 - 15mm

Fire rating for unlined Speedpanel / Korok walls:

  • 51 mm wall: Max. FRR -/60/30
  • 64 mm wall: Max. FRR -/90/30
  • 78 mm wall: Max. FRR -/120/30

Integrity rating can be increased by 30 minutes by lining the wall one or both sides, up to a max. of 120 minutes.

Frame has to be filled with plasterboard, ceramic fibre blanket or grout to achieve 30 minute insulation rating.

F-D-VP30_VP120-S-K10 image
WALL TYPE: Korok / Speedwall
FRAME TYPE: Steel, 1-part

Note: This installation method is only applicable to 78 mm Korok walls

 

Frame materials available:

  • EGZ - 1.6mm
  • Cold rolled galvanized - 1.6mm

Fasteners:

  • Jamb fixing 6 sets (i.e. 12 per jamb)
  • 10 x 75mm Gauge self tapping screws

Head Fixing (minimum):

  • Single door - none required
  • Paired door - 1 set

Wedging gap:

  • 0 - 15mm

Fire rating for unlined Speedpanel / Korok walls:

  • 78 mm wall: Max. FRR -/120/30

Frame has to be filled with plasterboard, ceramic fibre blanket or grout to achieve 30 minute insulation rating.

F-D-VP30_VP120-S-K11 image
WALL TYPE: Timber stud
FRAME TYPE: Steel, 1-part

Frame materials available:

  • EGZ - 1.6mm
  • Cold rolled galvanized - 1.6mm

Fasteners:

  • Folded steel connection plates (as shown) to be supplied with frames.
  • Hook onto frame bracing straps and nail or screw to timber studs.
  • Frame connection plates either clouts (30 x 2.5mm gib clouts) or screw fixed.

Head Fixing (minimum):

  • Single door - none required
  • Paired door - single central fastener required

Stud size:

  • Ex 100 x 50 minimum

Wedging gap:

  • Not applicable

Insulation rating:

To obtain an insulation rating, the steel frame must be packed with either;

  • Plasterboard (30 minutes)
  • Ceramic fibre blanket (30 minutes)
  • Cornice plaster (30 minutes)
  • Grout (60 minutes)
  • Pyropanel M4 mortar (60 minutes)

No frame packing equals no insulation rating (i.e. -/xx/-)

F-D-VP90_VP120-S-T-1 image
WALL TYPE: Timber stud
FRAME TYPE: Steel, 1-part

Frame materials available:

  • EGZ - 1.6mm
  • Cold rolled galvanized - 1.6mm

Fasteners:

  • Framing stud No.1 screwed to jamb.
  • Connection to stud No.2 via rebated nail on plates. One fastener per location except at bottom where two fasteners are required.
  • Frame to be screw fixed (10g x 50mm self tapping) at 600mm nominal centres. Two fasteners per location where applicable.

Head Fixing (minimum):

  • Single door - none required
  • Paired door - single central fastener required

Stud size:

  • Ex 100 x 50 minimum

Wedging gap:

  • Not applicable

Insulation rating:

To obtain an insulation rating, the steel frame must be packed with either;

  • Plasterboard (30 minutes)
  • Ceramic fibre blanket (30 minutes)
  • Cornice plaster (30 minutes)
  • Grout (60 minutes)
  • Pyropanel M4 mortar (60 minutes)

No frame packing equals no insulation rating (i.e. -/xx/-)

F-D-VP90_VP120-S-T-2 image
WALL TYPE: Timber stud
FRAME TYPE: Steel, 1-part

Frame materials available:

  • EGZ - 1.6mm
  • Cold rolled galvanized - 1.6mm

Fasteners:

  • Frame screwed to stud through Gib Fyreline packing between stud and shims.
  • Frame to be screw fixed (10g x 50mm self tapping) at 600mm nominal centres. Two fasteners per location where applicable.

Head Fixing (minimum):

  • Single door - none required
  • Paired door - single central fastener required

Stud size:

  • Ex 100 x 50 minimum

Wedging gap:

  • 0-10mm

Insulation rating:

To obtain an insulation rating, the steel frame must be packed with either;

  • Plasterboard (30 minutes)
  • Ceramic fibre blanket (30 minutes)
  • Cornice plaster (30 minutes)
  • Grout (60 minutes)
  • Pyropanel M4 mortar (60 minutes)

No frame packing equals no insulation rating (i.e. -/xx/-)

F-D-VP90_VP120-S-T-3 image
WALL TYPE: Timber stud
FRAME TYPE: Steel, 1-part

Frame materials available:

  • EGZ - 1.6mm
  • Cold rolled galvanized - 1.6mm

Fasteners:

  • Frames may be screwed directly to studs either through the stud and into the frame bracing straps or through the frame into the timber stud at 600mm centres minimum.
  • Frame to be screw fixed (10g x 50mm self tapping) at 600mm nominal centres. Two fasteners per location where applicable.

Head Fixing (minimum):

  • Single door - none required
  • Paired door - single central fastener required

Stud size:

  • Ex 100 x 50 minimum

Wedging gap:

  • Not applicable

Insulation rating:

To obtain an insulation rating, the steel frame must be packed with either;

  • Plasterboard (30 minutes)
  • Ceramic fibre blanket (30 minutes)
  • Cornice plaster (30 minutes)
  • Grout (60 minutes)
  • Pyropanel M4 mortar (60 minutes)

No frame packing equals no insulation rating (i.e. -/xx/-)

F-D-VP90_VP120-S-T-4 image
WALL TYPE: Timber stud
FRAME TYPE: Steel, 1-part

Frame materials available:

  • EGZ - 1.6mm
  • Cold rolled galvanized - 1.6mm

Fasteners:

  • Frame screwed to stud through Gib Fyreline packing between stud and shims.
  • Frame to be screw fixed (10g self tapping) at 600mm nominal centres. Two fasteners per location where applicable.

Head Fixing (minimum):

  • Single door - none required
  • Paired door - single central fastener required

Stud size:

  • Ex 100 x 50 minimum

Wedging gap:

  • 0-10mm

Insulation rating:

To obtain an insulation rating, the steel frame must be packed with either;

  • Plasterboard (30 minutes)
  • Ceramic fibre blanket (30 minutes)
  • Cornice plaster (30 minutes)
  • Grout (60 minutes)
  • Pyropanel M4 mortar (60 minutes)

No frame packing equals no insulation rating (i.e. -/xx/-)

F-D-VP30_120-S-T-R image
WALL TYPE: Timber stud
FRAME TYPE: Steel, 1-part

Frame materials available:

  • EGZ - 1.6mm
  • Cold rolled galvanized - 1.6mm

Fasteners:

  • Frame screwed to stud through frame wings
  • Frame to be screw fixed (10g x 50mm self tapping) at 600mm nominal centres

Head Fixing (minimum):

  • Single door - none required
  • Paired door - single central fastener required

Stud size:

  • Ex. 100x50 mm minimum

Wedging gap:

  • 0-10mm

Insulation rating:

To obtain an insulation rating, the steel frame must be packed with either;

  • Plasterboard (30 minutes)
  • Ceramic fibre blanket (30 minutes)
  • Cornice plaster (30 minutes)
  • Grout (60 minutes)
  • Pyropanel M4 mortar (60 minutes)

No frame packing equals no insulation rating (i.e. -/xx/-)

F-D-VP90_VP120-S-T-Negative image
WALL TYPE: Masonry
FRAME TYPE: Steel, 1-part

Frame materials available:

  • EGZ - 1.6mm
  • Cold rolled galvanized - 1.6mm
  • Stainless Steel - 1.5mm (Must be fully grouted frame VP90-120)

Fasteners:

  • Jamb fixing at 600mm centres minimum
  • Expansion anchors eg. M10 countersunk 'Ramset' Dynabolts
  • M12 countersunk masonry screwbolts

Head Fixing (minimum):

  • Single door - none required
  • Paired door - single central fastener required

Wedging Gap:

  • 0-15mm

Insulation rating:

To obtain an insulation rating, the steel frame must be packed with either;

  • Plasterboard (30 minutes)
  • Ceramic fibre blanket (30 minutes)
  • Cornice plaster (30 minutes)
  • Grout (60 minutes)
  • Pyropanel M4 mortar (60 minutes)

No frame packing equals no insulation rating (i.e. -/xx/-)

F-D-VP30_VP120-S-M image
WALL TYPE: Steel stud
FRAME TYPE: Steel, 1-part

Frame materials available:

  • EGZ - 1.6mm
  • Cold rolled galvanized - 1.6mm

Fasteners:

  • Boxed stud riveted with steel pop rivets or screwed with self tapping screws to frame bracing straps at 600mm centres minimum.
  • Steel studs may be riveted (steel pop rivets) or screwed (9g x 45mm self tapping) to the frame bracing straps.

Head Fixing (minimum):

  • Single door - none required
  • Paired door - single central fastener required

Stud size:

  • 65 x 34mm minimum of 0.55 SMG gauge

Wedging gap:

  • Not applicable

Insulation rating:

To obtain an insulation rating, the steel frame must be packed with either;

  • Plasterboard (30 minutes)
  • Ceramic fibre blanket (30 minutes)
  • Cornice plaster (30 minutes)
  • Grout (60 minutes)
  • Pyropanel M4 mortar (60 minutes)

No frame packing equals no insulation rating (i.e. -/xx/-)

F-D-VP90_VP120-S-S-1 image
WALL TYPE: Steel stud
FRAME TYPE: Steel, 1-part

Frame materials available:

  • EGZ - 1.6mm
  • Cold rolled galvanized - 1.6mm

Fasteners:

  • Frame screwed to boxed stud at 600mm centres minimum with self tapping screws.
  • Steel studs may be riveted (steel pop rivets) or screwed (9g x 45mm self tapping) to the frame bracing straps.

Head Fixing (minimum):

  • Single door - none required
  • Paired door - single central fastener required

Stud size:

  • 65 x 34mm minimum of 0.55 SMG gauge

Wedging gap:

  • Not applicable

Insulation rating:

To obtain an insulation rating, the steel frame must be packed with either;

  • Plasterboard (30 minutes)
  • Ceramic fibre blanket (30 minutes)
  • Cornice plaster (30 minutes)
  • Grout (60 minutes)
  • Pyropanel M4 mortar (60 minutes)

No frame packing equals no insulation rating (i.e. -/xx/-)

F-D-VP90_VP120-S-S-2 image
WALL TYPE: Steel stud
FRAME TYPE: Steel, 1-part

Frame materials available:

  • EGZ - 1.6mm
  • Cold rolled galvanized - 1.6mm

Fasteners:

  • Frame screwed to boxed studs with packing steel shims.
  • Steel studs may be riveted (steel pop rivets) or screwed (9g x 45mm self tapping) to the frame bracing straps.

Head Fixing (minimum):

  • Single door - none required
  • Paired door - single central fastener required

Stud size:

  • 65 x 34mm minimum of 0.55 SMG gauge

Wedging Gap:

  • 0-10mm

Insulation rating:

To obtain an insulation rating, the steel frame must be packed with either;

  • Plasterboard (30 minutes)
  • Ceramic fibre blanket (30 minutes)
  • Cornice plaster (30 minutes)
  • Grout (60 minutes)
  • Pyropanel M4 mortar (60 minutes)

No frame packing equals no insulation rating (i.e. -/xx/-)

F-D-VP90_VP120-S-S-3 image
WALL TYPE: Steel stud
FRAME TYPE: Steel, 1-part

Frame materials available:

  • EGZ - 1.6mm
  • Cold rolled galvanized - 1.6mm

Fasteners:

  • Frame screwed to stud through Gib Fyreline packing between stud and shims.
  • Frame to be screw fixed (10g x 50mm self tapping) at 600mm nominal centres. Two fasteners per location where applicable.

Head Fixing (minimum):

  • Single door - none required
  • Paired door - single central fastener required

Stud size:

  • 92 x 34mm minimum of 0.55 SMG gauge

Wedging gap:

  • 0-10mm

Insulation rating:

To obtain an insulation rating, the steel frame must be packed with either;

  • Plasterboard (30 minutes)
  • Ceramic fibre blanket (30 minutes)
  • Cornice plaster (30 minutes)
  • Grout (60 minutes)
  • Pyropanel M4 mortar (60 minutes)

No frame packing equals no insulation rating (i.e. -/xx/-)

F-D-VP30_120-S-S-R image
WALL TYPE: Steel stud
FRAME TYPE: Steel, 1-part

Frame materials available:

  • EGZ - 1.6mm
  • Cold rolled galvanized - 1.6mm

Fasteners:

  • Frame screwed to stud through frame wings
  • Frame to be screw fixed (10g x 50mm self tapping) at 600mm nominal centres

Head Fixing (minimum):

  • Single door - none required
  • Paired door - single central fastener required

Stud size:

  • 65 x 34mm minimum of 0.55 MSG gauge.

Wedging gap:

  • 0-10mm

Insulation rating:

To obtain an insulation rating, the steel frame must be packed with either;

  • Plasterboard (30 minutes)
  • Ceramic fibre blanket (30 minutes)
  • Cornice plaster (30 minutes)
  • Grout (60 minutes)
  • Pyropanel M4 mortar (60 minutes)

No frame packing equals no insulation rating (i.e. -/xx/-)

F-D-VP90_VP120-S-S-Negative image